Case study

Productoo as a digital tool for managing and standardizing production planning

Valeo has been a major investor in the Czech Republic for 25 years, creating high-value jobs. Today, Valeo is a key player in the Czech automotive industry - not only in manufacturing, but also in research and is also one of the country’s largest employers. Across its six sites, Valeo employs 4,000 people.

Standardized digital scheduling across global plants
Automated order processing reducing human errors
Paperless workflow supporting environmental group mission

Valeo is a leading global Tier 1 automotive supplier focusing on the design, development, and manufacture of advanced air conditioning units, driving assistance systems, sensors, cameras, and control panels for the world's most prominent automakers.

Industry 4.0
Automation
Standardization
Global Rollout

How Productoo delivers value

OEE and quality

A 15% increase in Overall Equipment Effectiveness (OEE) alongside a 10% reduction in manufacturing error rates.

Operator time savings

Each operator saved 5 to 10 minutes per day, which translates into thousands of hours saved annually across the entire global network.

Unmatched deployment speed

Successful and complete rollout of the Productoo Suite to more than 50 factories in just 12 months.

For an international corporation with tens of thousands of employees, synchronizing planning across continents is an enormous challenge. Traditional planning processes were often fragmented, inconsistent, and dependent on paper, leading to downtime and information transfer errors.
IMPACT

Productoo implemented a comprehensive digital solution that began with a successful pilot program at the Rakovník plant and subsequently scaled to more than 50 factories worldwide within a single year. As part of the project, a universal digital operator screen was created, and order processing was fully automated. This eliminated reliance on manual interventions and ensured continuous, paperless 24/7 operations.

Standardizing software versions across all plants enabled immediate sharing of manufacturing best practices and increased the transparency of the entire supply chain.

Seize the opportunity
+15%
Increase in Overall Equipment Effectiveness (OEE). Instant data visualization on the lines and automated ordering eliminated unnecessary downtime and ensured a smooth planning flow.
50+
Scale of the global rollout to more than 50 factories. Successful deployment of the standardized Productoo Suite platform worldwide was achieved within just 12 months following the pilot project in Rakovník.
-10%
Reduction in manufacturing error rates. Eliminating the human factor in manual data entry and transitioning to fully digital records significantly reduced defects and errors.
5–10
Minutes saved daily per operator. This freed up thousands of productive hours annually across the global network.
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Partner
ITICA and its Productoo platform connect people, data, and processes in real time. Together, we help industrial leaders like Eaton or Valeo integrate shop floor applications with SAP ERP - simplifying operations, eliminating paper and creating a measurable competitive advantage.
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Productoo P4 is constantly growing. It adds new features and pushes manufacturing further and further.